Europe Laser Plastic Welding Market Size, Share, and Growth Forecast for 2024 - 2031

Europe Laser Plastic Welding Market by System (Standalone, Integrated), Method (Quasi-simultaneous, Contour Welding, Mask Welding, Simultaneous, Radial Welding), Laser (Diode, Fiber, CO2, Nd:YAG), Application (Component, Films), End User (Healthcare, Electrical and Electronics, Automotive, Consumer Goods), and Country Analysis from 2024 to 2031

Industry: Industrial Automation

Published Date: November-2024

Format: PPT*, PDF, EXCEL

Delivery Timelines: Contact Sales

Number of Pages: 191

Report ID: PMRREP34925

Report Price

$ 3500*

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Europe Laser Plastic Welding Market Size and Share Analysis

The Europe laser plastic welding market is estimated to increase from US$ 418 Mn in 2024 to US$ 760.9 Mn by 2031. The market is projected to record a CAGR of 8.9% during the forecast period from 2024 to 2031.

The market is projected to witness significant growth in the coming years, driven by its applications across automotive, electronics, and healthcare industries. Laser plastic welding technology uses focused laser beams to weld thermoplastic materials. It is gaining traction due to its high precision, efficiency, and ability to process intricate components.

The market is characterized by an increasing demand for automated systems, particularly in the automotive and electronics sectors, where precision and speed are critical. Innovations in laser technology, such as the use of diode and fiber lasers, are also contributing to this growth. Companies are mainly focusing on improving energy efficiency and operational flexibility.

As per the European Union (EU), between 2022 and 2023, there were about 4.5 million battery-only electric passenger cars, a 49% increase from the previous year. With 18.9% of passenger cars under two years old in 2023, Luxembourg had the most percentage of ‘youngest’ passenger automobiles. These numbers are anticipated to skyrocket through 2031, thereby creating a high demand for laser plastic technology in Europe.

europe laser plastic welding market size, 2024 - 2031, US$ Mn

Key Highlights of the Market

Demand for lightweight materials, particularly in Electric Vehicles (EVs), drives significant need for laser plastic welding.

The market continues to broaden as manufacturers seek efficient, precise welding for complex plastic components?.

  • Surging emphasis on reducing waste in manufacturing processes is pushing the adoption of laser plastic welding.
  • New materials better suited for laser welding are being developed, extending the range of applications for this technology.
  • Germany is anticipated to lead with a share of 30% in 2024 amid the presence of a well-established automotive industry. By system, the integrated segment is likely to dominate with a share of 65% in 2024 as automakers look for high-volume and precise production.
  • Based on end user, the automotive segment is predicted to lead with a share of 42% in 2024 owing to rising demand for lightweight vehicle components.

Market Attributes

Key Insights

Europe Laser Plastic Welding Market Size (2024E)

US$ 418 Mn

Projected Market Value (2031F)

US$ 760.9 Mn

Europe Market Growth Rate (CAGR 2024 to 2031)

8.9%

Historical Market Growth Rate (CAGR 2019 to 2023)

8.7%

Germany Laser Plastic Welding Market Leads due to Booming Automotive Industry

Germany holds a leading portion of Europe’s market for laser plastic welding due to its robust automotive industry. It significantly drives the need for this type of welding to manufacture lightweight automotive components.

Germany is projected to lead by holding around 30% of the Europe laser plastic welding market share in 2024. It is primarily attributed to the country’s strong automotive industry, innovations in laser welding technology, and extensive adoption of laser welding solutions for high-performance plastic components?.

Germany's technological leadership in manufacturing, along with a strong base of leading companies like TRUMPF and LPKF Laser, further strengthens its market dominance?. The country’s ongoing investment in research and development within the manufacturing sector also contributes to its leadership.

Innovations in laser welding technologies, such as the development of new plastic materials that can be welded more efficiently, help maintain Germany’s competitive edge. As companies like Jenoptik and TRUMPF continue to innovate, the market for laser plastic welding in Germany is anticipated to remain robust.

europe laser plastic welding market by country (Share), 2024 - 2031

Ability to Offer Streamlined Process Pushes Demand for Integrated Systems

Category

Market Share in 2024

System- Integrated

65%

Based on system, the market is classified into standalone and integrated. Out of these, the integrated system category dominates the market. Dominance of this segment over standalone systems is primarily due to their ability to offer seamless integration into production lines. These help in enhancing automation and reducing the need for additional manual interventions.

Integrated systems are well-suited for industries like automotive and electronics, where precision and high-volume production are critical. As of 2024, integrated systems are set to hold a substantial portion of the market. It is attributed to their high efficiency in terms of automation and cost-effectiveness in large-scale manufacturing settings. Standalone systems, while still valuable, are generally preferred for small-scale operations or more specific, less automated tasks.

Automotive Industry Demands High-quality Laser Plastic Welding

Category

Market Share in 2024

End User- Automotive

42%

Based on end user, the market is segregated into healthcare, electrical and electronics, automotive, and consumer goods. Out of these, the automotive segment dominates the market. This is attributed to the rising demand for lightweight plastic components in vehicle manufacturing.

The shift toward light materials is essential for improving fuel efficiency and reducing emissions in line with environmental standards. Laser plastic welding is well-suited for this application, offering high-quality, efficient, and clean welding. These features make it ideal for automotive parts that require precision and durability?.

The automotive industry leads in adopting laser welding due to the rise in Electric Vehicle (EV) production and the ongoing demand for parts like dashboards, battery housings, and interior components. This trend is set to significantly contribute to its dominance, with growth supported by innovations in lightweight materials and welding techniques?.

Europe Laser Plastic Welding Market Introduction and Trend Analysis

Laser is one of the most preferred and resilient processes for the flexible manufacturing of plastic objects with intricate geometries. Laser plastic welding technology facilitates the flexible production of highly efficient plastic components with intricate geometries for the automotive and electronics sectors.

The technology is employed in the production of automobile components, including butterfly sensors, bracketed reservoirs, and fluid valve sensors. It is also employed in intricate medical devices such as microfluidic cartridges, precision channels, and transparent sensors.

Laser plastic welding technology is relevant in the automotive, electronics, and healthcare industries, advancing the market’s growth. Increasing need for visually appealing plastic components in the automobile industry is also raising market share in emerging areas.

The necessity of laser plastic welding stems from its capacity to create robust, hermetically sealed joints without the use of supplementary materials, thereby reducing contamination and material waste. Its applications are varied, encompassing the manufacturing of automotive components such as sensors and microfluidic devices as well as the production of sterile medical equipment and packaging.

Since 2023, key players in the industry have focused on leveraging unique laser technologies. They aim to enhance the precision, efficiency, and sustainability of their processes that would eventually improve their outcome.

Historical Growth and Course Ahead

During the historical period from 2019 to 2023, the Europe laser plastic welding market saw substantial expansion at a CAGR of 8.7%. A key contributor to market growth has been the automotive industry.

Laser plastic welding technology gained traction with the increasing push for lightweight, durable plastic components in vehicles. This technology enabled manufacturers to meet stringent regulations on fuel efficiency and emissions by facilitating the use of lightweight plastic parts that needed precise, high-quality welding. The rise of Electric Vehicles (EVs) also created a high demand for cutting-edge welding technologies to ensure the integrity of critical components like battery packs. ??

Over the forecast period, the market is set to continue growing, with a CAGR of around 8.9% from 2024 to 2031. Ongoing developments in laser technology, including improved fiber lasers and diode lasers, are anticipated to enhance welding precision, speed, and energy efficiency. These improvements are anticipated to broaden the application of laser plastic welding across various industries. The market is poised for sustained growth, fueled by ongoing technological innovations and expanding applications across key industries. ?

Market Growth Drivers

Automakers Seek Laser Plastic Welding to Manufacture Intricate Components

The automotive industry is one of the leading consumers of plastic laser welding equipment in Europe. As manufacturers strive to meet increasing demands for fuel efficiency and sustainability, the use of lightweight materials like plastics in vehicles has become essential.

Laser plastic welding provides an effective and precise method for joining plastic parts without the need for adhesives or mechanical fasteners. It allows for high-strength, seamless joints, which are important for the integrity of automotive components, such as battery enclosures, interior panels, and bumpers.

Growing trend of Electric Vehicles (EVs), with their reliance on lightweight materials for enhanced range, further bolsters this demand. Additionally, the automotive industry's shift toward highly complex designs and intricate plastic components makes laser plastic welding an ideal solution for producing high-quality, durable parts.

Need to Reduce Contamination Risks Surges Demand from Healthcare Sector

Demand for laser plastic welding is surging in the medical and electronics sectors, where precision and reliability are paramount. In the healthcare sector, laser welding is increasingly used for producing high-quality, sterile, and hermetically sealed medical devices such as syringes, catheters, and diagnostic equipment.

The welding technology is favored as it allows for non-contact joining, reducing the risk of contamination and ensuring the integrity of critical medical devices. Similarly, in electronics, laser plastic welding has become essential for assembling small, complex components, especially in consumer electronics like smartphones, laptops, and tablets.

As electronics continue to move toward miniaturization, the ability to weld tiny plastic parts with exceptional accuracy is important. Both these industries require solutions that offer high precision, minimal heat input, and high-speed processing, which are the core advantages of laser plastic welding technology. ?

  • In 2023, Emerson launched its new laser welding systems, specifically designed to meet the stringent requirements of producing sterile, hermetically sealed medical components. These include devices like catheters and syringes, where the non-contact nature of laser welding reduces contamination risks.

Market Restricting Factors

Material Compatibility and Process Complexity to Limit Adoption

A key restraint in the market is the complexity associated with material compatibility and process optimization. Laser plastic welding is highly effective for certain types of plastics, such as polycarbonate and Acrylonitrile Butadiene Styrene (ABS), but it may not be suitable for all materials.

The effectiveness of laser welding depends on factors like the material's thickness, transparency to the laser wavelength, and surface properties. For example, semi-crystalline plastics or materials with additives may scatter or absorb laser energy inconsistently, leading to suboptimal weld quality.

Determining the appropriate laser settings for different materials can require extensive testing and fine-tuning, complicating the implementation process. This complex process can deter companies from adopting laser welding technology, as it requires specialized knowledge and experience, as well as a longer setup time to ensure successful bonding. The need for tailored solutions and increased testing for each material limits the scalability of the technology in certain sectors.

Key Market Opportunities

Key Players to Target Electric Vehicle Sector to Gain Competitive Edge

One of the most transformative opportunities for the Europe laser plastic welding market lies in the rapid growth of the electric vehicle (EV) sector. As manufacturers push to develop lightweight, energy-efficient vehicles, the use of plastic components is on the rise.

Laser plastic welding offers a precise and reliable method for joining lightweight plastic parts used in EVs, such as battery enclosures, interior components, and exterior panels. The technology not only ensures strong, seamless joints but also supports high production speeds, which is critical in the fast-growing EV market.

As local automakers strive to meet sustainability and efficiency standards, laser plastic welding will likely play an essential role in reducing vehicle weight and increasing the performance of electric vehicles. Surging investment in EVs across Europe, along with strict environmental regulations, presents significant growth opportunities for laser plastic welding technologies. Several companies are hence coming up with new products to help automakers comply with changing norms. Fo example,

  • In May 2024, Emerson introduced the Branson™ GLX-1 Laser Welder, designed to automate the assembly of small, complex plastic components. It offers flexibility to meet the growing demand for joining intricate plastic parts in EV manufacturing.

Competitive Landscape for the Europe Laser Plastic Welding Market

The competitive landscape of the Europe plastic laser welding machine industry is characterized by the presence of key players such as Emerson Electric Co., Mitsubishi Electric Corporation, TRUMPF GmbH, Leister Technologies, and Stäubli Robotics. Key companies are focused on innovations in laser welding systems, offering solutions that cater to diverse industries such as automotive, medical, and electronics.

Emerson and TRUMPF lead the development of unique systems for high-speed, high-precision welding, particularly in automotive and EV applications. Leister Technologies is recognized for its expertise in the medical and packaging sectors, while Mitsubishi Electric and Stäubli Robotics emphasize automation and integration in manufacturing.

The market is also witnessing collaborations and partnerships to enhance product offerings and extend geographic reach. It is mainly driven by the increasing demand for lightweight, durable, and efficient welding solutions across several industries.

Recent Industry Developments

  • In January 2024, Trumpf SE + Co. KG, based in Germany, extended its offerings with new fiber laser welding solutions. These are tailored to automotive and electronics industries and offer enhanced efficiency and flexibility. These also support the trend toward lightweight automotive components and complex plastic part welding.
  • In December 2023, Laserline GmbH, headquartered in Germany, launched a new generation of laser sources with high power and improved energy efficiency. The firm aims to increase productivity in high-volume plastic welding applications.

Europe Laser Plastic Welding Market Report Scope

Attributes

Details

Forecast Period

2024 to 2031

Historical Data Available for

2019 to 2023

Market Analysis

US$ Million for Value

Key Countries Covered

  • Germany
  • Italy
  • France
  • Spain
  • U.K.
  • Russia
  • Rest of Europe

Key Market Segments Covered

  • System
  • Method
  • Laser
  • Application
  • End User
  • Country

Key Companies Profiled in the Report

  • TRUMPF 
  • LPKF Laser and Electronics 
  • Jenoptik AG 
  • Emerson Electric Co. 
  • Amada Miyachi 
  • Scantech Laser 
  • CEMAS Elettra 
  • DILAS Diodelaser 
  • CEMAS Elettra 
  • Leister Technologies 
  • Seidensha Electronics 
  • Bielomatik Leuze 
  • Han's Laser 
  • Nippon Avionics 

Report Coverage

  • Market Forecast and Trends
  • Company Share Analysis
  • Competitive Intelligence
  • DROT Analysis
  • Market Dynamics and Challenges
  • Strategic Growth Initiatives  

Customization and Pricing

Available upon request

Europe Laser Plastic Welding Market Segmentation

By System

  • Standalone
  • Integrated

By Method

  • Quasi-simultaneous
  • Contour Welding
  • Mask Welding
  • Simultaneous
  • Radial Welding
  • Others

By Laser

  • Diode
  • Fiber
  • CO2
  • Nd:YAG

By Application

  • Component
  • Films

By End User

  • Healthcare
  • Electrical and Electronics
  • Automotive
  • Consumer Goods
  • Others

By Country

  • Germany
  • Italy
  • France
  • Spain
  • U.K.
  • Russia
  • Rest of Europe

To know more about delivery timeline for this report Contact Sales

Companies Covered in This Report

  • TRUMPF 
  • LPKF Laser and Electronics 
  • Jenoptik AG 
  • Emerson Electric Co. 
  • Amada Miyachi 
  • Scantech Laser 
  • CEMAS Elettra 
  • DILAS Diodelaser 
  • CEMAS Elettra 
  • Leister Technologies 
  • Seidensha Electronics 
  • Bielomatik Leuze 
  • Han's Laser 
  • Nippon Avionics 

Frequently Asked Questions

The market is estimated to be valued at US$ 760.9 Mn by 2031.

The market is estimated to exhibit a CAGR of 8.9% over the forecast period.

TRUMPF, LPKF Laser and Electronics, and Jenoptik AG are a few manufacturers.

It utilizes an accurate IR laser beam that is absorbed by absorptive materials and transmitted through transmissive materials.

A few advantages include clean welds, speed, versatility, and low heat input.

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