Industry: Industrial Automation
Published Date: December-2024
Format: PPT*, PDF, EXCEL
Delivery Timelines: Contact Sales
Number of Pages: 177
Report ID: PMRREP12139
The global waterjet cutting machines market is estimated to reach a size of US$ 1.8 Bn in 2025. It is predicted to rise at a CAGR of 6.5% through the assessment period to reach a value of US$ 2.8 Bn by 2032.
The waterjet cutting equipment industry is experiencing growth, driven by the demand for eco-friendly cutting solutions and technological advancements. These cutters are used for the precise cutting of a wide range of materials, including metals, glass, composites, and flammable substances.
The demand for robotic waterjet is expanding, especially in the automotive and aerospace industries. A significant aerospace operation claimed to have increased production speed by up to 25% in 2023 by employing robotic waterjets for precision components. Technological advancements in waterjets have enhanced efficiency, enabling intricate designs and reducing material waste, leading to manufacturers developing innovative machines. For instance,
Despite the advantages of the waterjet system, challenges in the market remain such as the high energy consumption associated with operating waterjet gears, which can account for up to 30% of the operational costs.
Key Highlights of the Market
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Market Attributes |
Key Insights |
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Waterjet Cutting Machines Market Size (2025E) |
US$ 1.8 Bn |
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Projected Market Value (2032F) |
US$ 2.8 Bn |
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Global Market Growth Rate (CAGR 2025 to 2032) |
6.5% |
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Historical Market Growth Rate (CAGR 2019 to 2023) |
5.6% |
In 2024, the demand for waterjet cutting machines in North America is expected account for 35% share of the global market, driven by sophisticated manufacturing technologies in industries such as military, automotive, and aerospace. The demand for waterjet cutters in North America is projected to exhibit a CAGR of 4.7% by 2032.
High-precision cutting tools for complicated materials are becoming more in demand in the U.S. With equipment that offer improved performance, long lifespans, and operational efficiency, the industry has been stimulated by established manufacturers and research expenditure.
Automation and Industry 4.0 technologies are being used by the waterjet cutting machine market in Europe to create robotic and multi-axis systems. Consequently, this will increase production efficiency and accuracy in industries including industrial fabrication, automotive, and aerospace. These methods lower labor expenses and material waste when used with sophisticated CAD/CAM systems.
Europe is expected to dominate in Industry 4.0 plans and hold a 28% market share in 2024 due to modern manufacturing technology, especially in Germany, France, and Italy. For instance,
The metal fabrication sector is expected to utilize the demand for waterjet cutting machines in 2024, accounting for over 30% of the market share. The growth is driven by the need for precise cutting solutions in industries like automotive, aerospace, and construction.
Waterjet machines are adept at handling delicate materials and non-metals without altering their structural properties. Advancements, like 5-axis cutting technology, are driving innovation in the industry, enabling faster and more accurate cuts for complex geometries. Manufacturers like OMAX and Flow Waterjet are continuously innovating to meet industry demands.
The waterjet cutting machines market is classified into segments such as up to 4200 bar and more than 4200 bar. The more than 4200 bar is anticipated to account for more than 55% of the market share in 2024. Because of its high-volume cutting capabilities, which make it crucial for heavy sectors like aerospace, military, and automotive, the more than 4200 bar category is anticipated to develop. Manufacturers like Flow Waterjet use cutting-edge cutting heads and pressure intensifiers to increase the operational efficiency of high-pressure systems in 2023.
The increasing use of environmentally friendly cutting techniques across a range of industries is driving an expansion in the waterjet cutting machine market, which is gaining popularity for its adaptability in cutting materials such as metals, glass, composites, and combustible materials.
Advancements in 3D, robotic, and micro waterjet cutting equipment are helping end customers increase efficiency and precision. The industry is expected to grow due to the growing trend towards industrial automation and the demand for customized products.
Manufacturers are investing in research and development to improve the efficiency and productivity of these devices, making them more accessible to a wider range of sectors.
The global waterjet cutting machines market recorded a CAGR of 5.6% in the historical period from 2019 to 2023. The need for tempered glass that is strong, flexible, lightweight, and long-lasting is driving growth in the market for glass cutting machines. The popularity of interior design and architecture, as well as the electronics sector, are drive the demand.
Manufacturers must contend with issues like rising operational expenses, complicated sophisticated technology gadgets, and supply chain interruptions. These elements may hinder market expansion and profit margins.
Handling delicate items like glass still presents difficulties while being transported. In spite of these obstacles, producers keep coming up with new ideas and ways to enhance their goods to satisfy the increasing demand. Demand for waterjet cutting machines is estimated to record a considerable CAGR of 6.5% during the forecast period between 2025 and 2032.
Automation Trend in Manufacturing Settings Prospers Innovation
The integration of waterjet cutting machines with computer-aided design (CAD) and CAM systems is a significant trend in modern manufacturing. This integration allows for the translation of digital designs into precise cutting instructions, reducing programming time and human error.
In 2023, leading waterjet machine manufacturers like OMAX and Flow International introduced advanced software platforms that provide real-time optimization of cutting paths, material usage, and machine performance. These platforms use AI-driven algorithms to predict cutting parameters, improving efficiency by up to 35%.
Industry surveys show that adopting integrated CAD/CAM waterjet cutting systems leads to a 40% reduction in setup times, 25% improvement in material utilization, and a significant reduction in design-to-production cycles.
Developing Aerospace and Automotive Industry Remains a Prominent Driver
Advanced cutting solutions for complicated geometries and a variety of materials are needed by the automotive and aerospace sectors. For accuracy, effectiveness, and adaptability, cutting-edge technology such as waterjet cutting machines are essential. These systems are crucial for high-performance applications because they can cut a variety of materials, including carbon composites, titanium, and aluminum, without changing their characteristics.
The aerospace industry is predicted to be fueled by waterjet cutting machines in 2024 because of their high precision and low waste, which make them essential for lightweight components and fuel economy. The automobile sector is using these technologies for quick prototyping and complex designs.
Improvements in technology, such as robotic waterjet cutters with sophisticated software, have accelerated their usage. To comply with industry norms, top manufacturers have used automated cutting systems.
High Cost of Complimentary Components Restraints Market Growth
The necessity for pressured water streams combined with abrasives like garnet, which make up more than half of operating expenses, presents a problem for waterjet cutting machines. The high cost of sapphire or diamond orifices restricts their affordability and market expansion. Key component replacement raises maintenance costs and downtime, which drives up operational costs even further.
The total cost structure of waterjet operations is strained by the requirement for constant material replacement, which limits its applicability to smaller companies or sectors with narrow profit margins. In an effort to cut expenses, businesses are now concentrating on maximizing the use of consumables and investigating substitute materials.
Increasing Demand for Glass Protection in Smartphones and Gadgets Presents Opportunity
Since worldwide smartphone shipments are expected to reach over 1.3 billion units in 2023 and premium devices with larger, more delicate screens are becoming popular, there is an increasing need for glass protection in portable devices and smartphones.
Protective glass for screens, such as Corning's Gorilla Glass, a screen protector, has achieved significant appeal due to its resilience to scratches, spills, and impact, with over 7 billion devices adopting it in 2023.
The demand for scratch-resistant and shatterproof glass is surging in the portable gadget segment, including wearables and tablets. Consumers prioritize screen protection due to rising device costs, leading to a lucrative market for glass protection products with innovations like anti-microbial coatings and ultra-thin thin glass.
Robotic Integration Enhances Appeal and Presents Avenues
The manufacturing industry's growing reliance on automation has boosted demand for mechanized waterjet cutters, which are expected to account for over 40% of the market share in 2024. These systems offer superior accuracy, minimize waste, and significantly reduce production time, benefiting industries like fabrication, automotive, and aerospace.
Leading manufacturers have introduced robotic integration and intelligent control systems to enhance the appeal of mechanized cutters. OMAX Corporation's robotic waterjet systems enable seamless automation in high-volume production, particularly in the automotive sector.
The waterjet systems are crucial for precise, waste-efficient cutting of lightweight composite materials, meeting sustainability and efficiency goals. This presents a lucrative growth opportunity for market players.
The global waterjet cutting machines market is characterized by a dynamic and cohesive structure that demands continuous innovation and investment. Major industry players are focusing intensely on research and development to refine and expand their product offerings, leveraging the latest technological advancements.
In pursuit of market growth, these companies actively engage in strategic collaborations, initiate product launches, and pursue acquisitions, all while implementing targeted marketing strategies. This multifaceted approach not only drives market expansion but also enables manufacturers to adapt their offerings to align with evolving consumer preferences, ultimately increasing sales and market share.
Recent Industry Developments
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Attributes |
Details |
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Forecast Period |
2025 to 2032 |
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Historical Data Available for |
2019 to 2023 |
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Market Analysis |
US$ Billion for Value |
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Key Regions Covered |
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Key Market Segments Covered |
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Key Companies Profiled in the Report |
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Report Coverage |
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Customization and Pricing |
Available upon request |
By Pump Type
By Application
By Pressure Range
By End-use Industry
By Region
To know more about delivery timeline for this report Contact Sales
The market size is set to reach US$ 2.8 Bn by 2032.
Intensifier and direct drive pumps are widely used in the industry for delivering ultrahigh-pressure water effectively.
North America is set to attain a market share of 35% in 2024.
The market is estimated to be valued at US$ 1.8 Bn in 2025.
Some of the leading players in the market are Kennametal Inc., Flow International Corporation, OMAX Corporation, and CERATIZIT S.A.
