Oil-Free Screw Compressor Market Size, Share, and Growth Forecast for 2024 - 2031

Oil-Free Screw Compressor Market by Product Type (Stationary Oil-Free Screw Compressors, Portable Oil-Free Screw Compressors), End-use Industry (Automotive, Chemical and Petrochemical, Pharmaceutical, Energy & Power, Textiles, Misc.), and Regional Analysis from 2024 to 2031

Industry: Industrial Automation

Published Date: November-2024

Format: PPT*, PDF, EXCEL

Delivery Timelines: Contact Sales

Number of Pages: 177

Report ID: PMRREP34944

Report Price

$ 4900*

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Oil-Free Screw Compressor Market Size and Share Analysis

The global oil-free screw compressor market is projected to witness a CAGR of 5.1% during the forecast period from 2024 to 2031. It is anticipated to increase from US$ 3.2 Bn recorded in 2024 to a value of US$ 4.3 Bn by 2031.

The market is experiencing significant growth driven by its increasing adoption across high-purity demand industries, such as food & beverage, pharmaceuticals, and electronics. These end-use sectors, where air purity is critical to ensuring product quality and meeting stringent safety standards, have become primary drivers of market expansion.

With manufacturers focused on minimizing contamination risks in their production processes, oil-free screw compressors are essential to achieving efficient, contamination-free air supply, fostering reliability and compliance in sensitive applications.

According to a report from the U.S. Department of Energy, air compressors consume 10% of total industrial electricity in the U.S., with a rising preference for energy-efficient, oil-free systems that help reduce overall energy costs and emissions. In Europe, the European Union’s Ecodesign Directive promotes energy-efficient industrial equipment, further accelerating demand for oil-free compressors across industries. It is particularly within strict regulatory environments that prioritize energy conservation and environmental compliance.

Key Highlights of the Market

  • Stringent regulations in industries like food & beverage and pharmaceuticals demand oil-free air compression, boosting adoption across these sectors.
  • Growing emphasis on energy-efficient industrial equipment is driving demand for oil-free screw compressors due to their lower operational costs and environmental compliance.
  • Expanding industrialization in emerging markets presents a strong opportunity for oil-free compressor deployment in sectors like electronics and automotive.
  • Technological advancements in compressor design and energy efficiency offer opportunities to meet increasing global sustainability standards and reduce carbon footprints.
  • In terms of product type, the stationary oil-free screw compressors category is anticipated to witness a CAGR of 4.9% by 2031, driven by rising demand in industrial and medical applications where contaminant-free air is critical.
  • Based on end-use industry, the pharmaceutical segment is projected to showcase a CAGR of 5.7% through 2031 amid increased focus on stringent quality control and the rising need for compressed air in drug manufacturing and packaging.
  • In North America, the U.S. is estimated to dominate with a CAGR of 4.6% through 2031 as demand from healthcare, food processing, and electronics industries continues to grow, emphasizing the need for oil-free air solutions.
  • India in South Asia & Oceania is anticipated to capture a CAGR of 5.7% by 2031 amid rapid industrialization and increased investments in the healthcare and pharmaceutical sectors, which rely on oil-free air for production processes.

Market Attributes

Key Insights

Oil-Free Screw Compressor Market Size (2024E)

US$ 3.2 Bn

Projected Market Value (2031F)

US$ 4.3 Bn

Global Market Growth Rate (CAGR 2024 to 2031)

5.1%

Historical Market Growth Rate (CAGR 2019 to 2023)

4.4%

U.S. Leads North America Oil-Free Screw Compressor Market with Strong Demand in High-Purity and Energy-Efficient Applications

In North America, the United States is expected to achieve a notable CAGR of 4.6% through 2031. The U.S. commands a substantial share of the oil-free screw compressor market in the region, supported by strict regulations in industries such as food processing, pharmaceuticals, and electronics, where high air purity standards are essential.

The country’s focus on energy efficiency and sustainable industrial practices further supports this leading position. The U.S. market benefits from strong demand across high-purity applications, including healthcare, where oil-free compressors are essential for clean air supply in critical environments. This demand is significantly higher than in neighboring countries, with U.S. industries prioritizing advanced technologies for enhanced operational efficiency and compliance.

Atlas Copco, a prominent player in the U.S., recently introduced the GA VSD? series, a new oil-free compressor line focused on improving energy efficiency and reducing operational costs. This development reflects Atlas Copco’s commitment to advancing sustainable and cost-effective solutions in response to the growing industrial demand for oil-free air compressors.

India Maintains Primacy in South Asia & Oceania Oil-Free Screw Compressor Market

In South Asia & Oceania, India oil-free screw compressor market is anticipated to expand at a CAGR of approximately 5.7% through 2031. India commands a substantial market share in this sector within the region. Market growth in the country is propelled by rapid industrialization and an increasing emphasis on industries that require contamination-free compressed air, including pharmaceuticals, food & beverage, and electronics.

Government initiatives promoting manufacturing growth, like the "Make in India" program, also bolster market expansion. India’s leadership is further supported by a high demand for oil-free compressors across critical applications, particularly in food processing and healthcare, where strict air quality standards are essential.

Compared to other countries in the region, India's diverse industrial base and strong manufacturing sector have accelerated the adoption of oil-free technology. ELGi Equipments, a leadimg player in India, recently launched the AB Series, an advanced oil-free compressor line designed to reduce energy consumption and meet stringent purity standards.

Stationary Oil-Free Screw Compressors Set to Dominate Market

Category

CAGR through 2031

Product Type- Stationary Oil-Free Screw Compressors

4.9%

The stationary oil-free screw compressors segment is projected to lead the market in the coming years, achieving a CAGR of around 4.9%. These compressors command a notable global market share, largely because they are vital for industries demanding a continuous, contamination-free air supply, including pharmaceuticals, food processing, and electronics. These compressors offer high efficiency and reliability, making them ideal for large-scale, fixed-location operations where air purity is crucial.

Globally, stationary oil-free compressors are widely used across manufacturing facilities, hospitals, and chemical plants, where stringent air quality standards must be met. Their ability to provide consistent, oil-free compressed air aligns with the needs of industries that prioritize product quality and regulatory compliance.

Atlas Copco, a key competitor in the stationary oil-free compressor segment, recently launched its ZR 90-160 VSD+ series, an advanced line focused on energy efficiency and improved operational cost savings. This launch is reflecting the company's commitment to sustainability and performance in stationary compressor solutions for critical applications worldwide.

Pharmaceutical Industry Accelerates Demand for Oil-Free Screw Compressors

Category

CAGR through 2031

End-use Industry- Pharmaceutical

5.7%

The pharmaceutical industry is anticipated to show a CAGR of 5.7% from 2024 to 2031 in the global oil-free screw compressor market. This growth is largely attributed to the industry's stringent air purity standards and the demand for contamination-free production environments, positioning it as a key driver in this market.

As regulations for air quality become increasingly rigorous, the demand for oil-free compressors in this sector has surged, ensuring compliance with health and safety standards essential to drug manufacturing.

Pharmaceutical companies rely on oil-free compressors for various applications, including tablet coating, air conveying, and packaging. The industry’s constant requirement for clean, oil-free air supports its leading position in the market, as these compressors are ideal for preventing product contamination.

Market Introduction and Trend Analysis

The oil-free screw compressor market is poised for significant growth in the coming years, driven by increasing demand for clean and efficient compressed air solutions across various industries. Future opportunities are particularly evident in emerging markets, where rapid industrialization and stringent regulatory requirements for air purity are pushing companies to adopt oil-free technologies.

Advancements in compressor design and energy efficiency present lucrative prospects for manufacturers aiming to innovate and meet the evolving needs of their customers. Currently, the global market is witnessing a prominent trend toward sustainability and energy efficiency.

Industries are increasingly prioritizing environmentally friendly solutions, leading to a shift from traditional oil-lubricated compressors to oil-free options that minimize operational costs and reduce environmental impact. This trend is further supported by government regulations and initiatives promoting cleaner technologies across sectors such as food processing, pharmaceuticals, and electronics.

The developing trend of adopting oil-free screw compressors aligns closely with applications in high-purity environments. As sectors like pharmaceuticals and electronics prioritize contamination-free production processes, the demand for oil-free compressors is expected to surge.

Historical Growth and Course Ahead

The oil-free screw compressor market experienced a steady CAGR of 4.4% during the historical period from 2019 to 2023. Growth has been largely driven by rising industrialization and the increasing need for clean air solutions in essential industries like pharmaceuticals, food and beverage, and electronics.

The ongoing emphasis on stringent air quality standards, coupled with the need for sustainable practices across industries, has accelerated the adoption of oil-free compressors. These factors create a robust demand landscape that reinforces the shift toward innovative, energy-efficient solutions.

  • In 2023, Atlas Copco launched the ZR 90-160 VSD+ series, focusing on energy efficiency and operational cost reduction, reinforcing its commitment to advancing oil-free compressor technology.

Sales of oil free screw compressor are estimated to record a CAGR of 5.1% during the forecast period between 2024 and 2031.

Market Growth Drivers

Increasing Demand for High-Purity Compressed Air in Critical Industries

The growing emphasis on high-purity air requirements across sensitive industries such as pharmaceuticals, food & beverage, and electronics is a primary driver for the oil-free screw compressor market. These industries demand contamination-free air to comply with strict regulatory standards, ensuring product safety and quality.

Oil-free screw compressors are integral to maintaining such standards, making them a preferred choice over traditional oil-lubricated systems. Additionally, as manufacturers aim to optimize production efficiency while minimizing contamination risks, the reliance on oil-free compressors continues to expand. This trend is expected to strengthen as more sectors incorporate rigorous air purity requirements.

  • In 2023, Ingersoll Rand introduced the URAI Series compressors, specifically tailored for the pharmaceutical and semiconductor industries, delivering ultra-clean compressed air with optimized energy consumption, enhancing production quality and safety

Shift Toward Sustainable, Energy-Efficient Solutions

The global push for sustainability and energy conservation has led to an increased preference for oil-free screw compressors, which consume less energy and have a lower environmental impact. These compressors are particularly valuable in reducing operating costs and meeting stringent environmental regulations across diverse industrial applications, making them essential for companies aiming to lower their carbon footprint.

The integration of advanced technologies that boost energy efficiency has only heightened their demand. This trend is likely to accelerate as governments worldwide promote green manufacturing initiatives, reinforcing oil-free systems’ role in industrial sustainability.

  • In 2022, Atlas Copco launched its energy-efficient ZR VSD+ range, with a Variable Speed Drive and intelligent control features, aimed at reducing power consumption by up to 35%, supporting eco-friendly production processes in industries globally.

Market Restraining Factors

Technical Limitations and Maintenance Complexity Restricting Wider Adoption

The oil-free screw compressor market faces challenges due to technical limitations that make these compressors less suitable for certain high-pressure applications. While effective in moderate settings, oil-free models may struggle in scenarios requiring extremely high pressures, limiting their applicability across some industrial segments. Additionally, these compressors often involve more complex maintenance procedures compared to oil-lubricated systems.

The need for regular upkeep and advanced expertise for optimal operation can deter companies lacking in-house technical resources, affecting broader adoption. The combination of specific application constraints and maintenance demands continues to impact the market’s growth potential in certain sectors.

Key Market Opportunities

Expansion in India’s Rapidly Industrializing Manufacturing Sector

India’s growing manufacturing sector presents a significant opportunity for the oil-free screw compressor market, fueled by the country’s drive to become a global industrial hub through initiatives like “Make in India.” Rising demand for high-purity compressed air in sectors such as pharmaceuticals, electronics, and food processing creates a fertile market for oil-free compressors, which ensure contamination-free production environments.

As India enforces stricter air quality standards, industries are increasingly adopting oil-free compressors to enhance product quality and comply with regulatory requirements. Pharmaceutical companies, for instance, are adopting these compressors to meet stringent purity standards, securing their foothold in the global healthcare market.

Technological Innovation Catering to the U.S. Food & Beverage Industry

In the United States, the food and beverage industry’s focus on contamination-free production aligns with opportunities for oil-free compressors, crucial for meeting the sector’s strict purity standards. As regulations become more rigorous, companies are turning to advanced oil-free solutions that offer both operational reliability and compliance with health and safety requirements. This demand surge is further supported by increasing consumer expectations for product quality and safety.

Prominent manufacturers like Ingersoll Rand are developing energy-efficient, oil-free compressors tailored to the U.S. food industry, emphasizing both energy conservation and compliance.

Competitive Landscape for the Oil-Free Screw Compressor Market

The global oil-free screw compressor market is highly competitive, with key players like Atlas Copco, Ingersoll Rand, and Sullair leading through innovation and extensive product portfolios. These companies, along with regional players, compete intensively in sectors demanding contamination-free air, such as pharmaceuticals, food processing, and electronics, making technological advancement and product reliability essential differentiators.

Leading players are prioritizing energy-efficient solutions and strategic acquisitions to expand their reach to capture market growth. Companies like Atlas Copco have invested in research and development for compressors with advanced energy-saving features, while Ingersoll Rand focuses on targeted partnerships within emerging economies. Such strategic moves not only enhance their market share but also strengthen their ability to address specific industry requirements in diverse global regions.

Recent Industry Developments

  • In February 2023, Atlas Copco launched its new ZR 90-160 VSD+ compressor series with advanced Variable Speed Drive technology, boosting energy efficiency by up to 35% for industries needing oil-free air solutions.
  • In April 2023, Ingersoll Rand acquired SPX FLOW's air treatment business to expand its product portfolio and strengthen its presence in clean air and oil-free compressor solutions.
  • In June 2023, Sullair opened a new manufacturing facility in Pune, India, to meet the increasing demand for oil-free compressors in the Asian market.
  • In March 2024, Gardner Denver partnered with TES to co-develop sustainable, energy-efficient compressors focused on reducing carbon emissions in oil-free applications across key industries.

Oil-Free Screw Compressor Market Report Scope

Attributes

Details

Forecast Period

2024 to 2031

Historical Data Available for

2019 to 2023

Market Analysis

US$ Billion for Value

Key Regions Covered

  • North America
  • Europe
  • East Asia
  • South Asia & Pacific
  • The Middle East and Africa
  • Latin America

Key Market Segments Covered

  • Product Type
  • End-use Industry
  • Region

Key Companies Profiled in the Report

  • Atlas Copco AB
  • Ingersoll Rand Inc.
  • Gardner Denver Holdings, Inc.
  • Sullair LLC
  • Kobelco Compressors America, Inc.
  • CompAir
  • Boge Compressors
  • Kaeser Compressors, Inc.
  • Hitachi Industrial Equipment Systems Co., Ltd.
  • Mitsubishi Heavy Industries Compressors
  • Rotair SPA
  • Atlas Copco (China) Investment Co., Ltd.
  • Gosling’s Oil Free Screw Compressor
  • Havana Club International

Report Coverage

  • Market Forecast and Trends
  • Company Share Analysis
  • Competitive Intelligence
  • DROT Analysis
  • Market Dynamics and Challenges
  • Strategic Growth Initiatives  

Customization & Pricing

Available upon request

Oil-Free Screw Compressor Market Segmentation

By Product Type

  • Stationary Oil-Free Screw Compressors
  • Portable Oil-Free Screw Compressors

By End-use Industry

  • Automotive
  • Chemical and Petrochemical
  • Pharmaceutical
  • Energy & Power
  • Textiles
  • Misc.

By Region

  • North America
  • Europe
  • East Asia
  • South Asia & Pacific
  • Latin America
  • The Middle East and Africa

To know more about delivery timeline for this report Contact Sales

Companies Covered in This Report

  • Atlas Copco AB
  • Ingersoll Rand Inc.
  • Gardner Denver Holdings, Inc.
  • Sullair LLC
  • Kobelco Compressors America, Inc.
  • CompAir
  • Boge Compressors
  • Kaeser Compressors, Inc.
  • Hitachi Industrial Equipment Systems Co., Ltd.
  • Mitsubishi Heavy Industries Compressors
  • Rotair SPA
  • Atlas Copco (China) Investment Co., Ltd.
  • Gosling’s Oil Free Screw Compressor
  • Havana Club International

Frequently Asked Questions

Yes, the market is set to reach US$ 4.3 Bn by 2031.

Chemical & petrochemical industry holds prominent share in the market.

India is estimated to witness a high market share with a CAGR of 5.7% in 2031.

Atlas Copco AB is considered the leading player in the market.

The market is estimated to showcase a CAGR of 5.1% through 2031.

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