Industrial Burner Market Size, Share and Growth Forecast for 2024 - 2031

Market Size and Share Analysis

The industrial burner market is estimated to increase from US$ 6.4 Bn in 2024 to US$ 9.18 Bn by 2031. The market is projected to record a CAGR of 5.2% during the period from 2024 to 2031.  The market for industrial burners is expected to grow due to industrialization, mining, and petrochemical activities. Leading companies are also investing in burner capabilities to reduce pollution and carbon footprints. According to the U.S.

Energy Information Administration (EIA), total energy consumption in U.S is 33%, which shows a high need for a solution that is energy efficient. This demand is likely to fuel demand for modern burners that comply with strict environmental regulations.

Key Highlights of the Market

• In terms of end-use industry, the metal and metallurgy segment is projected to capture over 25.3% of the market by 2031.
• Based on burner type, the high-velocity burner segment is promising and to lead the market with a CAGR of 3.9% through 2031.
• The advent of 3D Printing Technology is revolutionizing the production of industrial burners.
• Asia Pacific is expected to hold a substantial 73.4% market share in 2024.
• North America is anticipated to experience the significant growth in the industrial burner market in the coming years.
• Industry growth is driven by growing industrialization, mining, and petrochemical activities particularly in China and India.
• China is projected to account for over 57.2% of East Asia market by 2031.
• The U.S. industrial burner market is projected to expand at a CAGR of 4.5% through 2031.

Industrial Burner Market Attributes	Key Insights
Market Size (2024E)	US$ 6.4 Bn
Projected Market Value (2031F)	US$ 9.18 Bn
Global Market Growth Rate (CAGR 2024 to 2031)	5.2%
Historical Market Growth Rate (CAGR 2019 to 2023)	4.5%

Rapid Industrialization Sets Apart Asia Pacific Industrial Burner Market to Grow Substantially

Region	Market Share in 2024
Asia Pacific	73.4%

Asia Pacific is poised to dominate the industrial burner market and anticipated to hold a substantial 73.4% market share in 2024. This surge is driven by growing industrialization, mining, and petrochemical activities, particularly in China and India.

Asia Pacific market is projected to achieve a remarkable CAGR of 5.12% in 2024 driven by increased applications in steam boilers, heat exchangers, and hot water systems showcasing the region's expanding industrial capabilities.

China is expected to account for over 57.2% of East Asia market by 2031. With an industry value added exceeding $6.92 trillion, China is one of the world's largest consumers of industrial burners. For instance, Babcock & Wilcox, headquartered in Akron, Ohio, launched its new line of high-efficiency, low NOx combustion burners in 2023, further supporting the region's growth.

North America Industrial Burner Market to Retain the Top Position

Country	CAGR through 2031
U.S.	4.5%

North America is set to experience the significant growth in the market in the coming years, driven by rising demand across various sectors like power generation, chemicals, and food and beverages. The focus on sustainability and energy efficiency is accelerating the adoption of low-energy systems, with the U.S. industrial burner market growing substantially with a CAGR of 4.5% through 2031. For example, Honeywell, headquartered in Charlotte, North Carolina, launched its new ECOMAX LE designed to enhance efficiency while minimizing emissions.

Recent regulations from the U.S. Environmental Protection Agency have significantly improved burner design standards, encouraging manufacturers to develop low-emission and high-efficiency burners further boosting the market expansion.

Demand to Remain High for High Velocity Burners

Category	CAGR through 2031
Burner Type - High Velocity Burners	3.9%

High-velocity burners are projected to lead the industrial burner market over the forecast period, with demand expected to grow at a CAGR of 3.9%. These burners are essential in applications requiring a high rate of recirculation of combustion products. They achieve excellent heat penetration by generating a high-velocity stream of hot gases within a furnace, resulting in enhanced efficiency and reduced fuel costs. For instance, 

• Fives Group, headquartered in France, launched its new line of high-velocity burners, designed to reduce greenhouse gas emissions while maintaining product quality and process performance, with high turndown ratio and flame stability. According to the U.S. Department of Energy, utilizing high-velocity burners can significantly improve industrial energy efficiency, further driving widespread adoption globally.

Metal & Metallurgy Segment to Take Control by Housing Metal Production Facilities

Category	Market Share in 2024
End-use Industry - Metal & Metallurgy	25.3%

The metal and metallurgy sector is projected to capture over 25.3% of the industrial burner market by 2031. Industrial burners play a crucial role in steel, aluminum, and other metal production facilities, making this sector a significant contributor to the global market. For instance, Selas Heat Technology, a USA-based company, offers specialized thermal processing industrial burners designed for metal applications focusing on fuel-saving technology and combustion components that enhance efficiency.

The U.S. Department of Commerce reports that advancements in burner technology are essential for enhancing energy efficiency and reducing emissions in metal production further solidifying the industry's importance in the market landscape.

Market Introduction and Trend Analysis

The market is fueled by several industry trends and factors. Industrial burners are specialized devices designed to generate heat through the combustion of fuel. These burners are essential in sectors including food processing, metalworking, and petrochemicals, where high-temperature applications are required. Their efficiency and ability to operate in different capacities make them invaluable tools for enhancing productivity and reducing energy consumption in industrial processes.

The industrial burner market is showing a surge in demand, particularly in South Asia. This growth is driven by robust industrial growth in India and ASEAN countries. The region's increasing energy needs and rising activities in automotive production and mining are greatly contributing to market expansion.

Industrial burner sales currently account for 30% to 40% of the burner market share. As industries increasingly focus on sustainability, innovations in burner technology that promote energy efficiency and reduce emissions are becoming pivotal. This trend highlights the industry's adaptability to evolving regulatory standards and growing environmental concerns, positioning it for sustained growth in the coming years.

Historical Growth and Course Ahead

Between 2019 and 2023, the industrial burner market exhibited a 4.5% CAGR. This increase can be largely attributed to the rebound in manufacturing and industrial activities following the COVID-19 pandemic in 2020.

For years, managing the fuel-to-air ratio has been a crucial challenge in large-scale industrial applications. Today, nearly every industrial burner comes equipped with advanced electronic modules that facilitate precise control of this ratio. Leading companies are taking advantage of technologies to expand their product line. For example,

• Siemens launched their new Sitrans LUT400 level transmitter in early 2022, designed to enhance the accuracy of lambda (AFR) sensors, ensuring better monitoring of combustion processes. These modern control systems offer a variety of functions, including automatic adjustments to maintain optimal emissions levels, which is crucial for compliance with environmental regulations.

The demand for industrial burners is projected to expand at a CAGR of 5.2% from 2024 to 2031 with new advancements. Regenerative power generation emerges as a foundational element of the future energy system with industrial burners playing a pivotal role in energy efficiency and sustainability.

Market Growth Drivers

Growing Investments in Burners Strain to Lower Carbon Footprints

Leading companies in the industrial burner sector are ramping up investments to enhance burner capabilities. It focuses on reducing pollutant levels and minimizing carbon footprints. With increasing regulatory pressures and a push for sustainability, burners that can significantly lower greenhouse gas emissions, such as nitrogen oxides (NOx) present substantial opportunities for market players. For example,

• A recent innovation by General Electric, launched in early 2023, has demonstrated the ability to achieve NOx emissions as low as 6 ppm when adjusted for 3% O2. This breakthrough is particularly beneficial for applications like Once-Through Steam Generators (OTSGs) and Enhanced Oil Recovery (EOR). As the industry strives for cleaner technologies, such advancements are crucial for compliance and operational efficiency.

Surging Electricity Demand Fuels the Demand for Industrial Burners

The electricity demand is rising greatly worldwide, and China leads the world in electricity consumption with a staggering 9,445 terawatt-hours (TWh) in 2023. This figure is more than double that of the second largest consumer. The United States ranks second, with an electricity demand of around 4,268 TWh. Meanwhile, India ranks third and shows rapid electricity demand growth due to its expanding economy and population.

According to the International Energy Agency (IEA), global electricity demand is forecasted to grow at an annual rate of 2.1% through 2040, double the growth rate of primary energy demand. Rising incomes, expanding industrial production, and a growing services sector are key drivers behind this trend.

Power plants rely on various fuels to generate high-pressure steam, making industrial burners essential components in this process. For instance,

• Siemens launched their latest gas turbine, the SGT-8000H, in early 2022, designed to optimize efficiency and reduce emissions in power generation, further propelling the demand for industrial burners.

Factors Impeding the Market

The Capital-Intensive Production of Industrial Burners Hinders the Growth

Producing boiler-based industrial burners is a capital-intensive endeavor that demands meticulous planning. Companies must prioritize the identification of economically viable raw materials with a reliable long-term supply. This process involves significant research and development (R&D) investments, as well as securing auxiliary components for industrial boilers. For instance,

• In 2022, Bosch launched its new modular boiler system aimed at improving efficiency and reducing costs highlighting the need for innovation in this sectors.

The construction of industrial boiler plants incurs substantial expenses related to engineering, procurement, and construction (EPC) services, alongside technology investments and fuel procurement. Moreover, ongoing maintenance and after-sales services also require hefty capital.

The cost of industrial boilers can vary widely based on design and support levels, with budget options often leading to shorter lifespans and less customer support. These factors collectively drive up the overall procurement and maintenance costs of industrial burners.

Demand for Advanced Industrial Burners Impacts Strain Producers

Industrial burners come in a diverse range of capacities, from 40 kW to over 30,000 kW, catering to various operational needs. Once these burners are installed, plant operators are tasked with optimizing their efficiency. However, many operators need to recalibrate their heating requirements, often pushing the limits of their existing systems. In response to this challenge, manufacturers are innovating by developing industrial burners with multi-stage capacity regulation capabilities. For instance,

• In 2023, Honeywell introduced its new line of variable-capacity burners designed to adapt to fluctuating demands while maintaining efficiency.

As the need for flexible capacity management grows, producers face increasing pressure to deliver advanced solutions that meet these evolving requirements ensuring they remain competitive in a dynamic market.

Future Opportunities for the Market Players

3D Printing Technology Revolutionizes Industrial Burners

The advent of 3D printing technology is transforming the production of industrial burners, significantly reducing costs while enabling the creation of complex designs. For instance,

• Companies like Euro-K GmbH, headquartered in Germany, have harnessed this technology since its launch of advanced micro-burners. These compact burners enhance fuel consumption and offer remarkable performance flexibility by efficiently mixing fuel and air, allowing them to combust both gas and liquid fuels.

3D-printed burners are increasingly utilized in the marine sector, where they play a crucial role in injecting diesel or oil into furnaces that ignite ship boilers. This process generates steam to power turbines that propel vessels. As industries continue to adopt innovative manufacturing techniques, the demand for sophisticated burners developed through 3D printing is expected to grow, opening up exciting opportunities in various sectors.

Environmental Regulations Influence the Industrial Burner Market Growth

Environmental concerns and stringent emissions regulations are significantly shaping the global industrial burner market.

Governments and international organizations are increasingly focused on reducing air pollutants and greenhouse gas (GHG) emissions from industrial operations. For instance, The U.S. Environmental Protection Agency (EPA) has set ambitious targets to cut GHG emissions by 50% by 2030, prompting industries to invest in cleaner combustion technologies. As a result, burners with low nitrogen oxide (NOx) and carbon emissions have become essential for regulatory compliance.

Companies like Honeywell, based in Morris Plains, New Jersey, launched their SMART Burner, designed to minimize emissions while maximizing efficiency. The market is also witnessing a shift toward eco-friendly solutions such as regenerative burners and flue gas recirculation systems. These are crucial for reducing the environmental impact of industrial processes and driving market growth.

Competitive Landscape for the Industrial Burner Market

Top industrial burner manufacturers are increasingly committed to developing high-performance, low-emission, and connected burners. The rise of automation and Industry 4.0 is driving these companies to incorporate cutting-edge technologies and features into their products. For example,

• The US Department of Energy has announced a $30 million funding opportunity to improve domestic manufacturing of materials for wind turbines. This funding could reduce wind energy costs and expand the US's wind energy portfolio, supporting goals for 100% clean electricity by 2035 and a net-zero-emissions economy by 2050.

Despite the focus on advanced solutions, the market comprises many small to medium-sized players dedicated to providing cost-effective industrial burners. These companies cater to businesses seeking reliable and budget-friendly options ensuring a diverse range of products is available to meet various customer needs.

Recent Developments in the Industrial Burner Market

• In October 2024, ClearSign Technologies Corporation completed the Ultra low NOx Burner Testing study by the California Gas Emerging Technologies (GET) Program, sponsored by Southern California Gas Company. The report concluded that the ClearSign ultra-low NOx burner demonstrated material fuel and electricity savings while producing ultra-low NOx levels. It was also capable of NOx levels lower than the baseline burner. The study translates into approximately $80k per year savings in California energy costs for a mid-size 500hp boiler compared to a comparable industry standard burner technology.
• In August 2024, Buhler India introduced two solutions for biscuit manufacturers to cater to growing demand in the region. The DirectBake Smart, a direct-fired oven, and the RotaMold Smart, a rotary molder, are part of the SmartLine series. Both use Buhler's recipe-controlled burner system technology and are reliable, versatile, and efficient. The DirectBake Smart is part of a global collaborative development program that was designed and produced in India.

Industrial Burner Industry Report Scope

Attributes	Details
Forecast Period	2024 to 2031
Historical Data Available for	2019 to 2023
Market Analysis	US$ Billion for Value
Key Regions Covered	North America Europe East Asia South Asia and Oceania Latin America The Middle East & Africa
Key Market Segments Covered	By Burner Type By Burner Design By Application By Fuel Type By End-use Industry By Region
Key Companies Profiled	John Zink Hamworthy Combustion Fives Group Maxon Corporation Eclipse, Inc. Weishaupt Group Baltur S.p.A. Oilon Group ANDRITZ AG Selas Heat Technology Company LLC Forbes Marshall Riello S.p.A. ESA Pyronics International Baelz Automatic GmbH Bloom Engineering HORN Glass Industries AG IBK Enzberg GmbH Ecoflam S.p.A. Tenova S.p.A. SAACKE GmbH
Report Coverage	Market Forecast Company Share Analysis Competition Intelligence DROT Analysis Market Dynamics and Challenges Strategic Growth Initiatives
Customization & Pricing	Available upon request

Industrial Burner Industry Segmentation

By Burner Type

• Regenerative Burners
• High Velocity Burners
• Thermal Radiation
• Radiant Burners
• Customized (Burner Boilers)
• Flat Flame Burners
• Line Burners
• Others

By Burner Design

• Mono Blocks
  • Single Stage
  • Two Stage
• Duo-Block

By Application

• Boilers
• Furnaces/Forges
• Air Heating/Drying
• Incineration
• Others

By Fuel Type

• Gas Burners
• Oil Burners
• Duel Fuel Burners

By End-use Industry

• Metal & Metallurgy
• Power Generation
• Chemicals & Petrochemicals
• Food Processing
• Automotive
• Pulp & Paper
• Textile Industry
• Other Industrial

By Region

• North America
• Europe
• East Asia
• South Asia and Oceania
• Latin America
• The Middle East & Africa

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